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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
PARTS LIST NO. M3870400004
Revision #2 (01/27/11)
®
MODEL DCA125USJ
60 Hz GENERATOR
(JOHN DEERE 6068TF 275 DIESEL ENGINE)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Seitenansicht 0
1 2 3 4 5 6 ... 83 84

Inhaltsverzeichnis

Seite 1 - MODEL DCA125USJ

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALPARTS LIST NO. M3870400004Revision #2 (01/27/11)®MODEL DCA125USJ60 Hz GENERATOR(JOHN DEERE 6068TF

Seite 2

PAGE 10 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — SAFETY INFORMATIONENGINE SAFETY DANGERThe engine fuel exhaust

Seite 3

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 111DCA-125USJ — SAFETY INFORMATIONFUEL SAFETY DANGERDO NOT  start the engine

Seite 4 - Specification and part

PAGE 12 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — SAFETY INFORMATIONELECTRICAL SAFETY DANGERDO NOT  touch outp

Seite 5 - PARTS ORDERING PROCEDURES

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 131DCA-125USJ — SAFETY INFORMATIONBATTERY SAFETY DANGERDO NOT  drop the batte

Seite 6 - DCA-125USJ — SPECIFICATIONS

PAGE 14 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)The DCA-125USJ generator is equipped with a number of safety decals (Figures

Seite 7 - Figure 1. Dimensions

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 151 Figure 3. Generator Decals (Cont.)DCA-125USJ — GENERATOR DECALS

Seite 8 - SAFETY MESSAGES

PAGE 16 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Figure 4. Typical Generator Grounding ApplicationDCA-125USJ — INSTALLATION

Seite 9 - GENERATOR SAFETY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 171Generator GroundingTo guard against electrical shock and possible damage tothe

Seite 10 - ENGINE SAFETY

PAGE 18 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — GENERAL INFORMATIONDCA-125USJ Series FamiliarizationGeneratorTh

Seite 11 - TOWING SAFETY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 191DCA-125USJ — MAJOR COMPONENTS Figure 5. Major Components3elbaT. stnenopmoCr

Seite 12 - Grounding Safety

PAGE 2 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)

Seite 13 - ENVIRONMENTAL SAFETY

PAGE 20 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)NOTE PAGE

Seite 14 - DCA-125USJ — GENERATOR DECALS

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 211DCA-125USJ — GENERATOR CONTROL PANELThe definitions below describe the control

Seite 15

PAGE 22 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Figure 7. Engine Operating PanelDCA-125USJ — ENGINE OPERATING PANEL

Seite 16 - DCA-125USJ — INSTALLATION

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 231DCA-125USJ — ENGINE OPERATING PANELThe definitions below describe the controls

Seite 17

PAGE 24 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure 8) is pr

Seite 18

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 251120 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R

Seite 19 - DCA-125USJ — MAJOR COMPONENTS

PAGE 26 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Figure 13. Connecting LoadsConnecting LoadsLoads can be connected to the gen

Seite 20 - NOTE PAGE

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 271DCA-125USJ — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the name

Seite 21

PAGE 28 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)GFCI Receptacle Load CapabilityThe load capability of the GFCI receptacles is

Seite 22

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 291DCA-125USJ — GAUGE READINGHow to Read the Output Terminal Gauges.The gauges an

Seite 23

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 31NOTE PAGE

Seite 24 - Output Terminal Panel

PAGE 30 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Figure 22. Voltage Selector Switch 240/139VThree-Phase PositionDCA-125USJ —

Seite 25 - Output Terminal Lugs

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 311Figure 27. Voltage Selector Switch 480/277VThree-Phase Position3Ø 480/277 Out

Seite 26 - Ouput Terminal

PAGE 32 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — PRE-SETUPFigure 31. Engine Oil DipstickWhen checking the engine

Seite 27 - DCA-125USJ — LOAD APPLICATION

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 331DCA-125USJ — PRE-SETUPFigure 33. Only Fill on Level GroundONLY! use #2 diesel

Seite 28 - 3.9elbaT

PAGE 34 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Coolant (John Deere Antifreeze/Summer Coolant/Water)John Deere recommends Joh

Seite 29 - DCA-125USJ — GAUGE READING

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 351DCA-125USJ — PRE-SETUPWhen connecting battery do the following:1. NEVER connec

Seite 30

PAGE 36 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)8. Place the MPEC Control Switch in the MANUALposition to start the engine (F

Seite 31

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 371DCA-125USJ — GENERATOR START-UP PROCEDURE (MANUAL)Figure 47. Voltage AdjustCon

Seite 32 - DCA-125USJ — PRE-SETUP

PAGE 38 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — GENERATOR START-UP PROCEDURE (AUTO MODE)16. Observe the generat

Seite 33

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 391DCA-125USJ — GENERATOR SHUT-DOWN PROCEDURENormal Shutdown ProcedureTo shutdown

Seite 34

PAGE 4 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)TABLE OF CONTENTSCOMPONENT DRACOMPONENT DRACOMPONENT DRACOMPONENT DRACOMPONENT

Seite 35

PAGE 40 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)ECNANETNIAM/NOITCEPSNI.31ELBATsrH01YLIADsrH052 srH005 srH0001ENIGNEsleveLdiul

Seite 36

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 411DCA-125USJ — MAINTENANCEGenerator StorageFor longe term storage of the generat

Seite 37

PAGE 42 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — MAINTENANCETo ensure adequate startingcapability, always have po

Seite 38 - (AUTO MODE)

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 431DCA-125USJ — TRAILER BRAKES MAINTENANCEHydraulic Surge BrakesHydraulic surge b

Seite 39

PAGE 44 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcompon

Seite 40 - DCA-125USJ — MAINTENANCE

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 451Lug Nut Torque RequirementsIt is extremely important to apply and maintain pro

Seite 41

PAGE 46 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — TRAILER WIRING DIAGRAMFigure 60. Trailer/Towing Vehicle Wiring D

Seite 42

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 471DCA-125USJ — GENERATOR WIRING DIAGRAMFigure 61. Generator Wiring Diagram

Seite 43

PAGE 48 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENGINE WIRING DIAGRAMFigure 62. Engine Wiring Diagram

Seite 44 - SOLUTION

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 491Practically all breakdowns can be prevented by proper handling and maintenance

Seite 45 - Tightening Sequence

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 51PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never been easier!

Seite 46

PAGE 50 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns ca

Seite 47

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 511NOTE PAGE

Seite 48

PAGE 52 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — EXPLANATION OF CODE IN REMARKS COLUMNThe following section expla

Seite 49

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 531DCA-125USJ — SUGGESTED SPARE PARTSPart number on this Suggested Spare Partslis

Seite 50

PAGE 54 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — GENERATOR ASSY.GENERATOR ASSY.

Seite 51

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 551DCA-125USJ — GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS

Seite 52 - REMARKS Column

PAGE 56 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.

Seite 53 - 1 TO 3 UNITS

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 571DCA-125USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REM

Seite 54 - DCA-125USJ — GENERATOR ASSY

PAGE 58 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)CONTROL BOX ASSY.DCA-125USJ — CONTROL BOX ASSY.

Seite 55

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 591CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS31 0601840073 RHEOSTAT (VO

Seite 56 - CONTROL BOX ASSY

PAGE 6 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoMJSU521ACDepyTsuo

Seite 57

PAGE 60 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

Seite 58

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 611ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3923200054 ENGI

Seite 59

PAGE 62 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENGINE AND RADIATOR ASSY.ENGINE & RADIATOR ASSY.

Seite 60 - ENGINE AND RADIATOR ASSY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 631DCA-125USJ — ENGINE AND RADIATOR ASSY.ENGINE & RADIATOR ASSY.NO. PART NO.

Seite 61

PAGE 64 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.

Seite 62 - ENGINE & RADIATOR ASSY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 651DCA-125USJ — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME

Seite 63

PAGE 66 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — BATTERY ASSY.BATTERY ASSY.

Seite 64 - OUTPUT TERMINAL ASSY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 671DCA-125USJ — BATTERY ASSY.BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 06

Seite 65

PAGE 68 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — MUFFLER ASSY.MUFFLER ASSY.

Seite 66 - DCA-125USJ — BATTERY ASSY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 691DCA-125USJ — MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3

Seite 67

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 71DCA-125USJ — DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions

Seite 68 - DCA-125USJ — MUFFLER ASSY

PAGE 70 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — FUEL TANK ASSY.FUEL TANK ASSY.

Seite 69

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 711DCA-125USJ — FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMARKS

Seite 70 - DCA-125USJ — FUEL TANK ASSY

PAGE 72 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.THE SERIAL NUMBER MAY BE REQ

Seite 71

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 731DCA-125USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.NO. PART NO. PART NAME QTY. R

Seite 72 - ENCLOSURE #1 ASSY

PAGE 74 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.THE SERIAL NUMBER MAY BE REQ

Seite 73

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 751ENCLOSURE #1 ASSY.NO. PART NO. PART NAME QTY. REMARKS24A M3493200614 ACOUSTIC

Seite 74

PAGE 76 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.THE SERIAL NUMBER MAY BE REQ

Seite 75

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 771DCA-125USJ — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.NO. PART NO. PART NAME QTY. R

Seite 76 - ENCLOSURE #2 ASSY

PAGE 78 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — RUBBER SEALS ASSY.RUBBER SEALS ASSY.

Seite 77

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 791DCA-125USJ — RUBBER SEALS ASSY.RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. R

Seite 78 - RUBBER SEALS ASSY

PAGE 8 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — SAFETY INFORMATIONDo not operate or service the equipment before

Seite 79

PAGE 80 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)DCA-125USJ — NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.

Seite 80 - NAMEPLATE AND DECALS ASSY

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 811DCA-125USJ — NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.NO. PART NO.

Seite 81

PAGE 82 — DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11)TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment for parts a

Seite 82

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 831NOTE PAGE

Seite 83

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CAL

Seite 84 - HERE’S HOW TO GET HELP

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 91DCA-125USJ — SAFETY INFORMATIONGENERAL SAFETY CAUTIONNEVER  operate this e

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